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Here is a brief list with some assembly tips and tricks for 80/20 T-slotted Aluminum extrusion. Please share any tips we missed!Panel Gasket
- Automotive vinyl protectant applied to rubber panel gasket makes installation easier.
- Cut rubber panel gasket 2-3" longer than the opening to make the corners stay tight
- When installing rubber gasket, start by tucking each end in, then work from the middle out
End Fasteners
- When working with end fasteners, pre-assemble the bolt to snug, then back off a 1/4 turn to easily slide the fastener into the T-slot.
Linear Bearings
- If your linear bearings are not sliding properly, try tapping them with a soft face mallet to align the pads with the T-slot.
Panels
- Leave the protective film on the panels to protect them during installation; just roll up the edges until your project is fully assembled.
Joining Plates
- When using joining plates or gussets, leave the bolts loose and clamp the bars to ensure a square fit before you tighten the bolts completely.
End caps
- Tired of end caps popping off? Tap the end of the extrusion. The threads will prevent the plastic plug from popping out.
